Case Study Embedded Hardware Control

OEM is a leading partner in delivering customized solutions for the electrical systems and automation requirements of the manufacturing sector. OEM possesses profound expertise and significant experience in the design, installation, and maintenance of advanced electrical systems and automated machinery tailored to the specific requirements of production settings. OEM is committed to providing innovative solutions that improve efficiency, productivity, and operational excellence for customers in the automotive, aerospace, electronics, and other manufacturing sectors. OEM is enhancing production processes and fostering success in the current competitive environment with automated assembly lines and precision control systems.

A significant issue in electrical systems and automation for production lies in the integration of these technologies into various manufacturing environments. Given the increasing demand for tailored solutions and the requirement to conform to changing industry standards, there is an immediate imperative for a software environment that provides scalability, adaptability, and cost-efficiency akin to conventional Programmable Logic Controllers (PLCs). This involves surmounting challenges such as guaranteeing smooth interoperability across various system components, adapting to swift alterations in production demands, and sustaining elevated standards of reliability and performance. Moreover, the existence of outdated hardware and the drawbacks of being confined to proprietary systems present further obstacles. This encompasses constraints in system adaptability, interoperability challenges with contemporary technology, and the possibility of escalating maintenance expenses over time. Furthermore, as industrial processes evolve to be more data-driven and interconnected, strong cybersecurity measures are essential to safeguard sensitive information and reduce potential cyber risks. By addressing these difficulties proactively and utilizing modern technologies, businesses in this industry may efficiently satisfy the needs of today's dynamic market environment.

Our approach involves the implementation of Xentara, a revolutionary software-based control platform aimed at overcoming the limitations of conventional Programmable Logic Controllers while functioning on an open-edge controller. The platform provides scalability and versatility that favorably compares to PLCs, featuring seamless interoperability, swift adaption to evolving production demands, and improved reliability and performance. This solution's compatibility with nearly all contemporary general computing hardware enhances its cost efficiency significantly. Utilizing advanced technology such as Xentara’s distinctive Real-Time Core, our solution eradicates the limitations of outdated “black box” hardware and proprietary systems, offering flexibility and interoperability with recognized industrial control tools and software, while liberating users from vendor lock-in. This guarantees interoperability with many systems and facilitates the efficient management of high-volume projects.

Xentara employs a comprehensive cybersecurity framework and multi-layered security protocols to protect sensitive information and secure interconnected systems and their controls against cyber threats.

Software Components Provided

• Xentara Core for Control
• Various I/O interface Skills
• Soft PLC control Skill
• Machine Learning connector Skill
• Northbound connectivity Skill

Deliverable Work Packages

• Embedded Hardware Design and Concept
• Prototyping and Engineering of “next gen” (Xentara native) control platform
• E2E commissioning and line integration

Outcomes Compared to Vendor Lock-In / Using “Black Box” Hardware PLCs Only

Implementation of Prototyping and Redesign Services

• Prototyping services, along with redesign alternatives for regular clients, have contributed to a 30% enhancement in customer retention rates and a 25% boost in revenue from repeat transactions.

Adaptability and Scalability

• Cost reduction: PLC-equivalent Edge Controllers starting at 100€
• 35% reduction in time-to-market

Emerging Market Opportunities

• Potentially augmenting revenue sources by 20% within one year
• Rapid market share expansion